Milano transaxle replacement:
I’ve been wary of my car hobby for the past couple of years since having kids. I’m not on instagram with its distractions and FOMO, and I don’t spend any time shopping for more cars or parts or projects.
What that leaves me with is time to think, and time for problems to creep up. The thinking has led me to set a scope for my current car hobby. I want my cars to feel safe and comfortable (no fumes) enough for my boys to enjoy with me. No need to spend a Saturday at the track for now. And it’s ok to let a good deal get away.
With that introduction, my Milano of ten years had been dripping gear oil, and a buddy was 6 years overdue on building me a new transaxle (I had built him an engine in 2019).
He put together a gearbox with lightened gears and swapped synchros around as necessary to freshen the box. He also service the LSD and replaced the input shaft bearing.
Yesterday I took a day off to enjoy swapping that transaxle in with a buddy. I replaced the clutch housing bearings, rebuilt the shift mechanism, and rebuilt the driveshaft while in there. Job took a pretty relaxed 8hrs with two people since I had pulled the exhaust and driveshaft the evening before.
Just need to install the exhaust, fill with gear oil and bleed the brakes / clutch now.
I enjoy this kind of work. Planned, with a buddy, and with everything I need waiting for me. It was nice to show the boys the various stages of disassembly, and I enjoyed seeing my 5y/o understand the drivetrain layout
From the trans build:

Assembly:
