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Making vise parts

MushCreek

Well-known member
Joined
Jan 14, 2015
Messages
9,713
Location
Upstate South Carolina
I'm going through a massive old vise, and replacing parts that are beat up. One vise jaw was broken, so I made a new pair. I made them a bit heavier than the originals. They have a key in the back to locate them, and I milled serrations. It was tedious, but went faster than I thought it would, taking less than 30 minutes each after set-up.

The handle for the screw was slightly bent, which I could have straightened, but it was rather rough, looking like someone took the claw end of a hammer to it. I made a new one, using a 1566 carbon steel shaft, Rockwell C25. I bought threaded balls from McMaster Carr, as they were only $8 each. I threaded the ends of the shaft to 1/2-20, and threaded the balls on with red Loctite. If they loosen up, I'll pin them.

Lastly, I made new handles for the swivel locks, and the old ones were dead soft- too soft to even unlock the rusty old thing. I made the new ones out of 3/8" ejector pins, and made a head to press-fit on the other end.

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MushCreek

Well-known member
Joined
Jan 14, 2015
Messages
9,713
Location
Upstate South Carolina
The serrations were easy. Tilt the head to 45 degrees and rotate the vise 45 degrees. I cut them .025 deep on .100 centers. Finish one direction, rotate the vise back the other 45 degrees, and cut the other set. I used a sharp carbide end mill at 1750 RPM. Power feed would have been nice.

As for the steering wheel; it's the best set-up for drilling. I always brought one in to places I worked, and put up with a lot of teasing... until they tried it. It sometimes gets in the way of certain operations, but it pops right off.
 
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